BTM 100 Blank Turning Machine with Automation

The Jyoti BTM 100 Blank Turning Machine is the ultimate solution for high-speed, automated manufacturing of bearing components and precision blanks. Engineered with a cutting-edge monoblock structure, this ultra-compact machine delivers exceptional productivity while integrating seamlessly into multi-machine production lines for UAE and Middle East manufacturers.

Twin-Slide Simultaneous Machining: The BTM 100 features a revolutionary dual-slide configuration with independent X1/Z1 and X2/Z2 axes, enabling simultaneous machining operations on both sides of the workpiece. This innovative design dramatically reduces cycle times while maintaining exceptional accuracy.

Integrated Gantry Automation:

• High-Speed Loading/Unloading: W-axis (Front/Rear) travels 255mm at 50 m/min
• Rapid Vertical Movement: V-axis (Up/Down) operates at 110 m/min
• Auto Loader & Gripper: Handles parts up to Ø105 x 45mm and 2.5 kg
• 6mm Jaw Stroke: Precise workpiece handling for consistent positioning

Monoblock Construction: The single-piece rigid structure eliminates assembly variations and ensures exceptional thermal stability. This design philosophy delivers consistent precision across extended production runs while minimizing maintenance requirements.

Key Performance Features:

• Ultra-Compact Footprint: 1544 x 1730mm floor space maximizes production density
• High-Speed Operation: 24 m/min rapid traverse on all machining axes
• Dual Spindle Options: Fanuc 11/9 kW or Siemens 14.4/11 kW motors
• 4000 rpm Spindle Speed: Optimal for bearing and blank materials
• Efficient Chip Removal: Advanced evacuation system for uninterrupted operation
• TPM-Friendly Design: Simplified maintenance access points

Precision Engineering: Built to VDI/DGQ 3441 standards:

• Positioning uncertainty: 0.01mm
• Repeatability: 0.007mm
• Centralized and programmable lubrication system
• Auto and manual coolant options

Technical Specifications:

• 210mm chuck size for optimal workpiece clamping
• 110mm X-axis and 200mm Z-axis travel on both slides
• A2-6 spindle nose for standard tooling compatibility
• Only 2750 kg machine weight for easy installation

Production Line Integration: Designed specifically for multi-machine production environments, the BTM 100 integrates effortlessly with conveyor systems and robot loading stations. Its compact design allows multiple machines to operate in minimal floor space, maximizing production output per square meter.

Buy Jyoti BTM 100 Blank Turning Machine in Dubai, UAE - Contact Indepco CNC for competitive pricing, full specifications, and expert consultation on this high-volume automated turning solution. Official Jyoti CNC distributor across the United Arab Emirates.